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Site Supervision & CM, QA/QC

Cumberland Gap Tunnels

Service Performed
Value engineering studies on the structural design and ventilation design; specification and on-site inspection services.
Commencement - Services
September 01, 1990
Completion - Services
December 30, 1994
Location
330 W Broadway St # 264
Tennessee, KY 40601
United States
Technical data

Twin tube highway tunnels, 12 m x 9 m x 1249 m long. Constructed using NATM support categories Type I through IV. Remedial waterproofing system installed between shotcrete linng and final cast-in-place concrete lining.

Geology description

Quartz sandstone, siltstone, shale, mudstone (natural caverns).

Geology types
Description

The Cumberland Gap Tunnels are two dual-lane highway tunnels with a length of 1300m each, connecting Kentucky and Tennessee through the Cumberland Mountains. Because of the complex, variable geology and economic considerations, the New Austrian Tunneling Method (NATM) was chosen. The tunnel design included five excavation and support classes with rock dowels, lattice girders and reinforced shotcrete as primary lining. The final lining for the twin tunnels and 13 cross passageways was designed as cast-in-place (CIP) concrete with a flexible membrane waterproofing system.

Activity
Final cost
$85,000,000
Service areas
Site Supervision & CM, QA/QC
North portal
Cross passage CIP lining reinforcement and exposed waterproofing
Waterproofing System and CIP Final Lining
Tunnel Top Heading Excavation
Halmer Hans
Typical Cross Section
North Portal
Top Heading Excavation
Waterproofing Membrane and Reinforcement
Finished Waterproofing System and Final Lining
Cross Passage CIP Lining Reinforcement
oncoming traffic from manwalk in southbound tube of Cumberland Gap Tunnel. Taken in Sept 2002 by N. Wageley
Finished South Portal, Cumberland Gap Tunnels, KY/TN Taken 09-2002 by N. Wageley (film)
Project number
091E
Final cost
$85 million USD

Washington Dulles Airport Pedestrian Walkback Tunnel

Service Performed
Final design including FEM structural calculations.
Commencement - Services
February 01, 1998
Completion - Services
December 01, 2001
Location
45045 Aviation Drive
Dulles, VA 20166-7528
United States
Technical data

Pedestrian Walkback tunnel, accommodating two moving and one central fixed walkways, 770 ft long, Section of 41 ft x 27 ft. A Mechanical Room with a 37 ft long x 32 ft. span . Tunnel passing 15 ft beneath the main airport taxiways.

Geology description

Residual soils, decomposed rock and siltstone bedrock.

Geology types
Description

An extensive underground people-mover train system and a fixed walkway tunnel between terminals are central to a multi-phased mega program of modernization and expansion for the Washington Dulles International Airport. The pedestrian walkback tunnel, a part of the expansion plan, crosses below two airport taxilanes and will connect the Main Terminal with Mid-Field Concourse B. The tunnel was designed as a multiple-drift NATM excavation, whereby cover beneath the taxilanes was less than a tunnel diameter at only 4.5 m. Excavation was therefore designed as a very controlled sequence with top heading excavation further divided into two side drifts.

Activity
Categories
Final cost
$13,000,000
Service areas
Construction methods
Max Overburden
Min:10 Max:20
Max Excavation Area (m2)
Min:1200 Max:1200
Tunnel length
Min:770 Max:770
Walkback tunnel cross section
Access shaft and portal under taxilane
The new tunnel in relation to the airport taxiways
Excavation of Access Shaft
View from Portal to Main Terminal Building
Excavation of Connector Shaft at Junction to Walkback Tunnel
Roadheader entering the Tunnel
Access Tunnel Walkback Tunnel Junction
Access Tunnel Walkback Tunnel Junction
Walkback Tunnel Shotcrete Canopy
Flexible Membrane Waterproofing System applied to Tunnel Invert
Installation of Waterproofing System in Connector Shaft
Fixing of Waterproofing Membrane
Completed Shotcrete Final Lining
Shotcrete canopy, girder erection
Shotcrete Arch - South
Shotcrete Arch - South
Hanging Steel Mesh
Hanging Steel Mesh
Hanging Steel Mesh
Girder completly installed
Shotcrete canopy completed
Project number
207D
Final cost
$13 million USD

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